Bag in Box (BIB) Packaging for AdBlue Diesel Exhaust Fluid (DEF)

What is AdBlue?

AdBlue is a Diesel Exhaust Fluid (DEF) used in diesel vehicles to reduce nitrogen oxide (NOx) particles. Diesel vehicles are now required to meet tough NOx standards to help control air pollution. The preferred method involves injecting Diesel Exhaust Fluid into the exhaust system. 

Composed of de-ionised water (67.5%) and urea (32.5%), AdBlue is a brand name registered by the German Association of the Automotive Industry, often used interchangeably with Diesel Exhaust Fluid (DEF).

How does AdBlue Diesel Exhaust Fluid (DEF) work?

AdBlue is required for selective catalytic reduction (SCR). The fluid enters the exhaust system of a vehicle, where the aqueous urea is converted into ammonia and carbon dioxide. This ammonia (NH3) reduces the amount of NOx particles by converting them into harmless water (H20) and nitrogen (N2), which are themselves released into the atmosphere through the exhaust system.

Bag-in-Box (BIB) - The New Packaging for AdBlue Diesel Exhaust Fluid (DEF)

Bag-in-Box AdBlue Diesel Exhaust Fluid

Bag-in-Box Diesel Exhaust Fluid (DEF)

Bag-in-Box AdBlue Diesel Exhaust Fluid (DEF)

Bag-in-Box (BIB) packaging reduces storage, transportation and shelf space significantly due to its rectangular shape. It means that less energy is required to provide customers your valuable product. Besides, flat packing of the unfilled bag-in-box package further optimizes your transportation costs saving you money while reducing your carbon footprint.

Bag-in-Box packaging gains foothold in some of markets like Japan, North America and Europe. The benefits of Bag-in-Box are many folds.

Filling and Cartoning Machines for Packaging AdBlue Diesel Exhaust Fluid (DEF) with Bag-in-Box from Calmus Machinery.

Fully-automatic filling machine (WEB-fed):

BIBF600 Bag-in-Box Filler
for Packaging AdBlue/DEF

Standard carton packaging line:

Fully-automatic Bag-in-Box
Carton Packaging Line

Erect-insert-seal monoblock cartoning machine:

Monoblock Cartoning Machine
for Bag-in-Box Packaging

Bag-in-Box Filling and Packaging Equipment for Post-Mix Syrup / Soft Drinks

As a flexible packaging, Bag-in-Box protects post-mix syrup / soft drinks against exposure to air, so it keeps post-mix soda syrup fresh from fill through final dispensing. Syrup are delivered accurately and precisely from Bag-in-Box packaging for a perfect mix. Nearly every drop of post-mix soda syrup can be dispensed from the bag while leaks and spills are minimized.

Bag-in-Box Post-Mix Syrup

Bag-in-Box packaging reduces storage, transportation and shelf space significantly due to its rectangular shape. It means that less energy is required to provide customers your valuable product. Besides, flat packing of the unfilled bag-in-box package further optimizes your transportation costs saving you money while reducing your carbon footprint.

Filling and Cartoning Machines for packaging post-mix syrup / soft drinks with Bag-in-Box from Calmus Machinery.

Fully-automatic filling machine (WEB-fed):

BIBF600 Bag-in-Box Filler
for Packaging Post-Mix Syrup

Standard carton packaging line:

Fully-automatic Bag-in-Box
Carton Packaging Line

Erect-insert-seal monoblock cartoning machine:

Monoblock Cartoning Machine
for Bag-in-Box Packaging

Fully-automatic Valved Cup Mask Making Machine Production Line

This production line for producing cup-shaped face masks with valves and it makes 3-to-6-ply valved respirators/masks automatically by the following procedures.

1) Unwinding and feeding non-woven fabrics;

2) Forming and cutting cups;

3) Feeding and mounting nose clips;

4) Feeding and stapling headloops.

5) Cutting holes for exhalation valves;

6) Fitting and welding exhalation valves.

The above process is done automatically and continuously by PLC.

Features:

1) Fully-automatic.

2) Stick nose clips externally at a constant temperature. No damage and strong fitting.

3) Earloops are installed by stapling automatically. Adjustable on length, reliable and strong-tension.

4) Easy to use. The touch-screen control system makes operation easy.

5) Alarm when the fed material breaks or is in short.

6) The valve system is possible to be turned off by setting on touch screen to produce valveless cup masks.

Specifications:

Power supply: 14.5kW

Capacity: 15-25 pcs/min

Weight: 4,650 kg

Dimensions: 12,000(L)*2,200(W)* 1,500 (H)mm

Site level: class 100,000 cleanroom

Compressed air: 6 bar, pre-filtered, 23L/min

Fully-automatic Valved Cup Mask
Making Machine Production Line

Fabrics Feeding - Valved Cup Mask 

Making Machine Production Line

Cup Forming and Cutting - Valved Cup 

Mask Making Machine Production Line

Nose Clip Fixing - Valved Cup Mask 

Making Machine Production Line

Headloops Stapling - Valved Cup Mask 

Making Machine Production Line

Valve Hole Cutting - Valved Cup Mask 

Making Machine Production Line

Valves Welding - Valved Cup Mask 

Making Machine Production Line

Fully-automatic N95/FFP2 Cup Respirator Mask Machine Production Line

This production line for producing N95/FFP2 cup-shaped face masks and it makes 3-to-6-ply valveless or valved respirators/masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics;
2) Forming and cutting cups;
3) Feeding and mounting nose clips;
4) Feeding and stapling headloops.
5) Cutting holes for exhalation valves (optional);
6) Fitting and welding exhalation valves (optional).

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) Stick nose clips externally at a constant temperature. No damage and strong fitting.
3) Earloops are installed by stapling automatically. Adjustable on length, reliable and
strong-tension.
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.

Specifications:
Power supply: 14.5 kW
Capacity: 15-25 pcs/min
Weight: 4,650 kg
Dimensions: 12,000(L)*2,200(W)* 1,500 (H)mm
Site level: class 100,000 cleanroom
Compressed air: 6 bar, pre-filtered, 23L/min

Fully-automatic N95/FFP2 Cup-shaped
Respirator Mask Production Line

Fabrics Feeding - N95/FFP2 
Cup Respirator Mask Production Line

Cup Forming and Cutting - N95/FFP2
Cup Respirator Mask Production Line

Nose Clips Fixing - N95/FFP2
Cup Respirator Mask Production Line

Headloops Stapling - N95/FFP2
Cup Respirator Mask Production Line

Fully-automatic Salix-Leaf KF94/FFP2/N95 Mask Machine Production Line

Salix-Leaf Masks Market to be driven by Major Key Players - 3M, Honeywell, SPRO Medical, KOWA, Makrite, Owens & Minor, UVEX, Kimberly-clark, McKesson, Prestige Ameritech, CM, Winner, Molnlycke Health, Moldex-Metric, Ansell, Unicharm, Cardinal Health, Te Yin, Japan Vilene, Shanghai Dasheng. Salix leaf masks play a significant role in South Korean market and it made lots of people in China think that is Korean style face masks.

This respirator production line is for producing salix-leaf-shaped KF94/FFP2/N95 face masks and it makes 4-to-5-ply respirators/masks automatically by the following procedures.

1) Unwinding and feeding non-woven fabrics;

2) Feeding and positioning nosepieces (imbedded);

3) Welding and laminating fabrics;

4) Cutting the masks;

5) Folding masks;

6) Feeding and welding earloops.

The above process is done automatically and continuously by PLC.

Features:

1) Fully-automatic.

2) High-speed and speed adjustable.

3) Compact design of 1-to-2: 1 mask blank forming system + 2 earloops welding systems (but on one line)

4) Easy to use. The touch-screen control system makes operation easy.

5) Alarm when the fed material breaks or is in short.

6) A counting system makes the quantity of produced masks visible and make it possible to set the mask quantity of each stack for the conveyors.

Specifications:

Power supply: 12 kW

Capacity: max. 70-80 pcs/min

Weight: 3,000 kg

Dimensions: 7,100(L)*4,600(W)* 2,200 (H)mm

Site level: class 100,000 cleanroom

Compressed air: 6 bar, pre-filtered, 23L/min

Fold symmetry: ±2mm

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 1

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 2

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 3

Fully-automatic Salix-Leaf KF94/FFP2/N95
Respirator Mask Production Line - 4

Salix-Leaf KF94/FFP2/N95
Respirator Mask

Fully-automatic Medical Surgical Face Mask Making Machine Production Line

This mask production line is for making surgical face masks and the machine produces 3-to-4-ply masks automatically by the following procedures.
1) Unwinding and feeding non-woven fabrics
2) Folding and laminating fabrics
3) Feeding and positioning nose bars
4) Welding and cutting the masks
5) Feeding and welding earloops

The above process is done automatically and continuously by PLC.

Features:
1) Fully-automatic.
2) High-speed and speed adjustable.
3) Multiple ultrasonic systems employed produce reliable welding.
4) Easy to use. The touch-screen control system makes operation easy.
5) Alarm when the fed material breaks or is in short.
6) A counting system makes the quantity of produced masks visible and make it possible to set the mask quantity of each stack for the conveyors.

Specifications:
Power: 9 kW
Capacity: max. 60 pcs/min
Weight: 1800 kg
Dimensions: 6800(L)*4800(W)*1988(H)mm

Fully-automatic Medical
Surgical Mask Production Line

Fully-automatic Medical
Surgical Mask Production Line

Fully-automatic Medical
Surgical Mask Production Line

One More RO Water System Shipped to Australia

One more Reverse Osmosis Purification System was shipped to Australia. The order was from a previous customer's introduction again who had ordered 2 RO water systems from us in 2017. It is for producing the primary content of AdBlue® Diesel Exhaust Fluid - ultrapure water.

The RO water system employed Gundfos pumps (a world pump leader from Danmark) and DOW FilmTec (now DuPont's) membranes. As required, the RO system is manufactured with a 85% overal recovery rate.

Calmus Machinery are able to manufacture RO water systems for various industries more than drinking water, beverage and food.

RO Water System to Australia FV

RO Water System to Australia BV

Prefilter Tanks of
RO Water System to Australia

Grundfos Raw Water Pump of
RO Water System to Australia